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Roll Forming

BuLine Booklet

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Design and manufacturing of roll forming primarily begin with an experience on forming process. Butech experienced engineers design superior roll forming lines with the latest technology.
Each BuTech® Roll Forming Lines are an investment making them worthwhile and last for so many years. The Lines are designed to meet individual special demands with easy usage and advanced safety systems being always as a first priority.

Guardrail Video

Roll Forming Movie

During the forming process, BuLine controls all movements providing you to get ideal forming dimensions.
The user can make all requested corrections easily and reach perfect results.
We manufacture the following units:
  • ROLL FORMING LINE
  • COIL HANDLING EQUIPMENT
  • ROLL FORMING ACCESSORIES
  • FORMING ROLLS
  • CUT-OFF AND PIERCING DIES
  • BENDING ROLLS  
BuLine Roll Form Machines are designed and manufactured up to several Roll Form stations and system units according to customers’ profile type. Roll Form Line is manufactured according to the given profile and computer analyst flower.
 
BuLine is composed of the system units including Decoiler system, servo sheet feeding system, press and punch station, roll form station, Turk Head, and cutting station. 3 axis configuration along with an automatic CNC control.
 
BuLine automatically feeds and bends the roller sheets in the roll form line with servo automation system.
 
Main Parts and technical features:
 
1- Motorized Coil Opener “DECOILER”
2- Servo Driver – Straighten
3- Hydraulic Press
4- Loop Censor
5- Sheet Metal Entrance Unit
6- Roll forming
7- Turks Head – Calibration and Finishing Units
8- Conveyor
9- Bending station
10-Automation Unit
 
 Why BuLine for GUARDRAIL?
 
- BuTech aims to manufacture innovative Roll Form Lines with high quality of components, different in design, high quality top and bottom tools with SAE 2379 material at 58-62 HRc hardness level and shafts with C 4140 material that last many years providing additional benefits of the end user along with no after sales services needed.
 
- BuTech uses high quality steel plate ST52 for frame with stress relieving parts and frame to avoid deflection as well as grinded working piece.
 
BuLine ADVANTAGEOUS:
 
1-     The driver motor: Servo with driver.
2-     The rolls made of SAE 2379 quality material with heat treatment in vacuum oven 60-62 HRC.
3-     The shafts made of C 4140 quality material.
4-     Drive system is formed of chain gear system with serial connection to reducer.
5-     Siemens Electrical – Electronically Instruments.
6-     PLC controlled.
7-     Separate panel for power unit.
8-     Panel with electronic sizing system.

 
 
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Nilüfer Organize Sanayi Bölgesi Nilüfer 16140 BURSA / TURKEY
E-mail : info@butek.com